Turnkey solutions: KAESER rotary screw vacuum pumps


The complete solution for vacuum generation.

Our rotary screw vacuum pumps are equipped with aspecially-developed KAESER vacuum airend with SIGMA profile. Single-stage vacuum generation supplies a so-called low vacuum. We offer three series with these technical data:

  • Intake capacity: 4.75 to 15.70 m³/min
  • Final vacuum: 99 %
  • Pressure: 10 mbar (a)

The connection-ready packages are the solution for dust extraction, packaging and filling machines, drying, degassing or filtration, for example.

Your advantages

  • Extremely efficient:
    IE3 motors are mandatory in the EU since 2015. These motors and the SIGMA profile ensure that our packages use significantly less power.
  • Low-maintenance and service-friendly:
    Cooling air filter mats protect the interior from dirt, the gas ballast provides enhanced water vapour tolerance, low speeds extend the service life of all components.
    Wide opening doors and a removable rear panel facilitate maintenance.

We lower your operating costs!
Life-cycle costs

The V-belt drive system with automatic tensioning powers the airend at precisely the right speed no matter which airend model is being used. The motor power is transmitted to the airend as efficiently as possible, saving energy and contributing to the superior reliability of the compressor.

 

Our rotary screw vacuum pump in detail

Equipment

Vacuum airend

  • Rotary screw vacuum airend with energy-saving SIGMA profile
  • V-belt Drive
  • Automatic belt tensioning
  • Inlet valve controlled by a solenoid valve
  • Cooling oil pump (gear pump)
  • Permissible inlet air temperature up to +45 °C

Electric motor

Premium efficiency motors used in rotary screw vacuum pumps

  • Premium Efficiency IE3
  • Degree of protection IP 55 (ASV series: IP 54)
  • Insulation class F
  • 400 V, 3-phase, 50 Hz

Cooling

  • Air-cooled aluminium fluid cooler
  • Designed for ambient temperatures up to +40°C

Cooling fluid circuit

  • Thermostatic valve
  • Bypass of full-flow micro-filter with replaceable insert
  • Combined fluid reservoir and separator tank with pressure relief valve
  • Multi-stage separator cartridge
  • Fluid level sight glass drain valve and hose
  • Quick-release couplings for measuring pressure differential
  • Separator cartridge

Control cabinet

  • IP 54
  • 230 V control voltage
  • Direct motor start-up
  • Motor overload protection relay

General design

ASV series: View inside the compact enclosure.

  • Compact enclosure mounted on a solid base frame equipped with anti-vibration mounts
  • Powder-coated surfaces
  • Mineral wool soundproof lining
  • Access doors on top and side
  • Replaceable cooling air filter
  • Airend and motor on anti-vibration mounts
  • Flexible piping
  • Fully guarded belt drive and fan
  • Vacuum filter with pressure transducer to indicate clogging
  • Infinite control of inlet valve opening via partial-load controller
  • Changeover to Dual control mode possible
  • Gas ballast unit for enhanced water vapour tolerance

SIGMA CONTROL 2

SIGMA CONTROL 2 compressor controller

  • "Traffic-light" LED indicators show operational status at a glance
  • Plain text display
  • 30 selectable languages
  • Soft-touch keys with icons
  • Fully automated monitoring and control
  • Selection of Dual, Quadro, Vario and Continuous control as standard
  • Interfaces: Ethernet
  • Additional optional communications modules for: Profibus DP, Modbus, Profinet and DeviceNet
  • SD-card slot for data-logging and updates
  • RFID reader
  • Web server

Schematic illustration
Component layout of a rotary screw vacuum pump
  1. Inlet filter
  2. Inlet valve (vacuum regulator)
  3. Airend
  4. Cooling oil pump (gear pump)
  5. Gas ballast air filter
  6. Gas ballast silencer
  7. Thermostatic valve with oil filter
  1. Oil cooler
  2. Drive motor
  3. Oil separator tank
  4. Oil separator cartridge
  5. Exhaust air
  6. Fan
Technical specifications

The technical specifications can be found in this brochure: